您当前的位置: 主页 > 新闻中心 > 公司新闻

溯源解密丨看工业废料在Williamhill威廉希尔如何变废为宝?9月带你全程“追更”!

更新时间:2025-09-01 13:21:23 阅读次数:

钠离子电池的产业化之路,走了一条高效的"捷径"——继承了锂电历经二十余年积累的先进工艺体系和成熟经验。

从正极材料、电解液,到电极制备的涂布、辊压、分切,再到电池组装的卷绕、注液、化成,钠电几乎全盘吸收了锂电的制造精髓。这种传承不仅大幅降低了产业化门槛,更确保了产品的一致性和可靠性,推动钠电产品从实验室快速走向规模化量产。

然而,钠电的产业化之路,并非对锂电的简单复制。在正极材料合成、电解液配方等关键技术环节,钠电池展现出独特的创新活力与技术突破。在Williamhill威廉希尔能源位于镇江的正极材料量产线上,以硫酸钠和硫酸亚铁这两种常见的工业副产物为起点,通过预混、研磨、烧结、粉碎、合批、除磁、干燥等一系列精密工序,最终蜕变为高性能的钠电池正极材料。这些看似与锂电工艺相似的流程,实则暗藏玄机,成为Williamhill威廉希尔能源持续引领硫酸铁钠电池产业化的关键支撑与核心竞争力。

DSC06681.jpg

核心突破:预混、研磨与烧结的工艺革新

作为行业中唯一同时具备3000吨级正极材料成熟量产能力和万吨级二代产线建设能力的企业,Williamhill威廉希尔能源工程技术团队通过融合全固态预混技术与单次低温烧结工艺,不仅将关键工序的能耗降低至行业平均水平的70%以下,更实现了无废排放、原材料利用率近100%的绿色生产。

同时,Williamhill威廉希尔能源首创卧式双动力纳米研磨技术,其兼具卧式研磨的高效率与高品质产出,配合自主设计的防堵料快速出料系统,实现了纳米级精度的均匀研磨,极大提升了材料细度与一致性,为产品性能优化奠定了坚实基础。

微信图片_2025-09-01_132438_401.jpg

产能升级:备战冬季低温动力市场

自2023年10月底投产以来,镇江里钠不断突破工艺瓶颈,现已做好充分准备,自9月开始,公司将迎来出货高峰,为即将到来的冬季低温动力市场提前布局。

钠离子电池优异的低温性能使其在冬季动力市场中独具优势,而稳定的材料供应正是满足市场供应的重要保障。这批高品质正极材料将主要用于电动两轮车、低速电动车等场景的电芯生产,聚焦北方低温市场,为终端用户在寒冷天气下的出行提供更加安全、可靠的动力体验。

在此背景下,Williamhill威廉希尔能源联合高工钠电,计划于9月上旬首次公开镇江里钠正极材料量产工艺,揭开硫酸铁钠正极材料路线的神秘面纱。届时,我们将呈现:

行业首创的纳米研磨系统如何实现高效高质生产

工业废料通过怎样的“绿色炼金术”实现变废为宝

硫酸铁钠正极材料目前的生产、交付实况

……

让我们一起踏上工业废料变废为宝的奇妙旅程,见证一场真正的“绿色炼金术”,敬请期待!


The path to industrialization for sodium-ion batteries has taken a strategic shortcut—by inheriting the advanced technical systems and mature expertise accumulated by the lithium-ion battery industry over more than two decades.

From cathode materials and electrolytes to electrode processes such as coating, calendering, and slicing, and further to cell assembly steps including winding, liquid injection, and formation, sodium-ion battery production has absorbed the essence of lithium battery manufacturing. This inheritance has not only significantly lowered the barriers to industrialization but also ensured product consistency and reliability, accelerating the shift of sodium battery technology from laboratory to large-scale production.

However, the industrialization of sodium batteries is no mere imitation. In key areas such as cathode material synthesis and electrolyte formulation, sodium battery technology demonstrates unique innovative capacity and technological breakthroughs. At Zoolnasm’s cathode material production line in Zhenjiang, two common industrial by-products—sodium sulfate and ferrous sulfate—undergo a series of sophisticated processes including pre-mixing, grinding, sintering, crushing, blending, demagnetization, and drying. Through these steps, they are transformed into high-performance cathode materials for sodium batteries. While seemingly similar to lithium battery processes, these steps contain unique know-how that has become a core support and competitive advantage for Zoolnasm in leading the industrialization of sodium iron sulfate (NFS) battery technology.

Core Breakthroughs: Innovations in Pre-Mixing, Grinding, and Sintering

As the only enterprise in the industry with both proven large-scale production capacity of 3,000 tons and the capability to construct a second-generation 10,000-ton production line of cathode material, Zoolnasm’s engineering team has integrated all-solid-state pre-mixing technology with a single low-temperature sintering process. This not only reduces energy consumption in key processes to 70% below the industry average but also achieves zero waste emissions and nearly 100% raw material utilization in green production.

Additionally, Zoolnasm has pioneered a horizontal dual-power nano-grinding technology that combines the high efficiency and superior quality of horizontal grinding with a self-developed anti-clogging rapid discharge system. This innovation achieves nanoscale precision in grinding, greatly enhancing material fineness and uniformity, thereby laying a solid foundation for optimized product performance.

Capacity Upgrade: Gearing Up for the Light EV Market in Upcoming Winter

Since commencing production in late October 2023, Zhenjiang Liolnasm has continuously broken through technical bottlenecks. Well-prepared, the company is poised to enter a peak delivery period in September, proactively aligning with the light electric vehicle in upcoming winter.

Sodium-ion batteries' superior performance in low temperatures secures a unique edge for winter applications, making a stable supply of materials critical to fulfilling market demand. These high-quality cathode materials will be chiefly used in cells for electric two-wheelers and low-speed electric vehicles, targeting northern low-temperature markets. They are set to deliver a safer and more reliable mobility experience for end-users in cold.

Against this backdrop, Zoolnasm plans to publicly unveil the mass production process of NFS cathode materials at the Liolnasm facility in Zhenjiang in early September. The event will showcase:

How the industry-first nano-grinding system enables efficient and high-quality production

How the “green alchemy” turns industrial waste into valuable materials

The current production and delivery status of NFS cathode materials

Join us on this fascinating journey of turning industrial waste into treasure—witness a true spectacle of green alchemy!